Application:
Revolutionizing Mattress Production: The CNC Side Push Spring
Mattress Bed Net Production Line
Introduction
The CNC Side Push Spring Mattress Bed Net Production Line (Model
NOBO-ZD-100S) represents a technological leap in mattress
manufacturing. Engineered for precision and efficiency, this fully
automated system transforms raw wire into finished Bonell spring
bed nets with minimal human intervention. Leveraging advanced Semi
EtherCAT Servo Control technology, it eliminates traditional
mechanical cam systems, offering unprecedented flexibility for
modern mattress production facilities.
Core Capabilities
1. High-Speed Spring Formation
Output: 80–90 springs/minute
Daily Production: 65–90 bed nets (1800×2000mm) per 8-hour shift
Spring Dimensions:
Wire Diameter: 1.9–2.4mm
End Ring Diameter: 65–90mm
Height: 80–200mm (customizable)
Convolutions: 4–7 turns
2. Intelligent Automation System
Touchscreen Control: Adjust all spring parameters (diameter,
height, pitch) digitally without mechanical recalibration
Directional Flexibility: Three knot-orientation options:
Uniform direction
Alternating knot-to-knot
Paired positive/negative orientation
Integrated Assembly: Simultaneous top/bottom assembly with
auto-cutting/clamping of 1.3–1.6mm assembly wires
3. Precision Engineering
Maximum Work Width: 2,000mm
Spring Alignment: Automated side-push feeding system ensures
perfect linear arrangement
Heat Treatment: Integrated thermal processing for spring durability
Technical Specifications
| Parameter | Value |
|-------------------------|--------------------------------| |
Power Supply | 3-phase 380V/50Hz, 20kW | | Machine Weight | 5,500
kg | | Dimensions (L×W×H) | 9000×4500×2100mm | | Bed Net Height
Range| 80–180mm | | Fixture Compatibility| 7 series (55–90mm end
rings) |
Fixture Series & Spring Density (for 1.8m width):
55–56mm: 29 rows
60–65mm: 27 rows
65–70mm: 24 rows
65–73mm: 22 rows
75–82mm: 19 rows
82–90mm: 18 rows
Operational Advantages
Zero Mechanical Recalibration: Digital parameter adjustments reduce
downtime by 70%
Remote Diagnostics: Real-time network monitoring and error
resolution
Material Efficiency: Precision wire usage minimizes waste
Customization Ready: Supports non-standard spring dimensions and
configurations
Industry Applications
Ideal for mattress manufacturers requiring:
High-volume production of Bonell spring systems
Rapid product changeovers between designs
Consistent quality control in bulk orders
Custom bed net configurations for specialty markets
Technical data:
Work Efficiency: | 75-100 Sheets/8 hours(1800MM*2000mm) | Maximum width of the bed nets: | 2000mm (option2000mm) |
Adaption bed nets high: | 80-180mm | Spring wire diameter: | 2.0-2.4mm |
String of spring steel wire diameter: | 1.3-1.6mm | The total electric power: | 20kw |
Weight of machines: | 5500kgs | Electrical source: | 3 phase 380V/50HZ |
Mounting dimension: | length 9000 x width 4500 x high 2100mm | |
Applies to spring-caliber: | 58 Fixture Series 55-56mm(1.8 meters29 rows of springs) |
| 60Fixture Series 60-65mm(1.8 meters27 rows of springs) |
68 Fixture Series 65-70mm(1.8 meters24rows of springs) |
78 Fixture Series 65-73mm(1.8 meters22rows of springs) |
88 Fixture Series75-82mm(1.8 meters19rows of springs) |
98 Fixture Series 82-90mm(1.8 meters18rows of springs) |
FAQ:
Here are the frequently asked questions and answers about the NOBO
ZD-100S Mattress Production Line:
Q: What is the brand name of this product?
A: The brand name of this product is NOBO.
Q: What is the model number of this product?
A: The model number of this product is ZD-100S.
Q: Where is this product made?
A: This product is made in Foshan, China.
Q: Does this product come with a certification?
A: Yes, this product comes with a CE certification.
Q: What is the minimum order quantity for this product?
A: The minimum order quantity for this product is 1 set.
Q: Is the price of this product negotiable?
A: Yes, the price of this product is negotiable.
Q: What are the packaging details for this product?
A: The packaging details for this product are standard packing.
Q: How long does it take for delivery?
A: The delivery time for this product is 25 days.
Q: What are the payment terms for this product?
A: The payment terms for this product are T/T and L/C.
Q: What is the supply ability for this product?
A: The supply ability for this product is 2 Set/Sets per Month.
